Fabrication of structures and process facilities of offshore fixed platforms, terminals, and production systems
All servicesThe Company's construction base was established in 2011 to execute projects for construction of facilities for development of the offshore hydrocarbon fields.
Fields of construction activities:
- Construction and load-out of modules of Jackets and piles for offshore fixed platforms
- Construction and load-out of modules of Topside for offshore fixed platforms of various designations, including but not limited to: offshore fixed production platforms, offshore fixed process platforms, offshore fixed riser platforms, offshore living quarters fixed platforms.
- Preparation and engineering support of offshore operations for installation of offshore fixed platforms, construction of cable systems and construction of subsea pipelines.
- Engineering support services for modernization and overhaul of offshore oil and gas facilities.
- Engineering support services of a specialized marine spread for execution of marine operations.
MAIN TECHNICAL DATA
| Designation: |
|
| Capacity: | Up to 10 000 t/year of mounting units |
| Base total area: | 135 000 m2 |
| Open site for fabrication of Offshore Fixed Platform modules | |
|---|---|
| Area: | 60 000 m2 |
| Bearing capacity of covering: | 40-50 t/m2 |
| Workshop premises: | |
| Blast cleaning and painting workshop | Capacity – 100 000 m2 /year |
| Preparation workshop (cutting of rolled steel, fabrication of details) | Capacity – 6000 t/year Area – 3400m2 |
| 3D modules assembly workshop (under construction, start of operations 03.19): | Capacity – 5000 t/year Area – 2 200m2 |
| Electrical installation workshop (under construction, start of operations 06.19): | Area – 1 200m2 |
| Pipe spools workshop (under construction, start of operations 06.19): | Capacity – 1200 t/year Area – 1 200m2 |
| Final assembly and load-out facilities | |
| BIRTH 1 | |
| Area | 4 050 m2 |
| Bearing capacity | Up to 480 t/m |
| Skidding ways length | 70 m |
| BIRTH 2 | |
| Area | 1 650 m2 |
| Bearing capacity | Up to 160 t/m |
| Skidding ways length | 75 m |
| Administrative and office premises | 2 500 m2 |
| STORAGE FACILITIES | |
| Sheltered heated warehouses | 4 500 m2 |
| Sheltered unheated warehouses | 2 500 m2 |
| Open storage areas | 10 000 m2 |
| Temporary storage customs warehouse | 4 000 m2 |
| MOORING FACILITIES | |
| Length: | 260 m |
| Area of mooring area served by gantry cranes | 4 500 m2 |
| Depth at berth: | Up to 7 m |
| Load-lifting and technical means (as of 01.01.2019) | Quay cranes: «GANZ», SWL 27 t - 2 nos. Crawler cranes: MKG-25.01А, SWL 25 t – 2 nos. MKG-25БР, SWL 25 t – 2 nos. MKGS-100, SWL 100 t LIEBHERR LR 1280, SWL 280 t Pneumatic wheel-mounted crane: KS-5366B, SWL-36 t KS-5363, SWL 36 t – 3 nos. GROVE RT-760E, SWL 55 t – 2 nos. ZOOMLION RT35, SWL 35 t -1 no. Gantry cranes: Gantry crane К2К-20, SWL 20 t -1 no. Truck cranes: Truck crane XCMG QY 25k, SWL 25t – 3 nos. Truck crane XCMG QY 50k, SWL 50t – 3 nos. Dual walking beams for transfer of super-modules with maximum 1600 t weight: TTS DWB ST200, SWL 200 t - 8 nos/ Weighing and skidding systems for Offshore fixed platforms modules on transportation vessels |
| Total number of personnel | Engineers: up to 250 persons Construction personnel: up to 2 000 persons. |
| Other facilities | Nondestructive Testing Laboratory Destructive Testing Laboratory Welders Training and Qualification Centre Customs clearance site Workshop for repair of transport, special machinery and equipment Residence building for construction personnel – up to 400 persons Park of special equipment and vehicles |
